State-of-Charge Monitoring and Battery Diagnosis of NiCd Cells Using Impedance Spectroscopy

17 Mar.,2023

 

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Writing—original draft preparation, review and editing, P.K. and W.S. All authors have read and agreed to the published version of the manuscript.

Figure 1. (a) Qualitative discharge characteristics of a nickel–cadmium battery suffering the memory effect. (b) End-of-charge determination by minus-delta-U cutoff.

U

= voltage in volts.

Figure 1. (a) Qualitative discharge characteristics of a nickel–cadmium battery suffering the memory effect. (b) End-of-charge determination by minus-delta-U cutoff.

U

= voltage in volts.

Figure 2. Impedance spectra of a nickel-cadmium (NiCd) battery (cell #5, new: State-of-health (SOH) 100% = 1.7 Ah, aged: SOH 71% = 1.21 Ah) at full charge (state-of-charge (SOC) = 100%, solid line) and 80% state-of-charge (dashed): (a) complex plane plot of impedance

Z

, so-called Nyquist plot, (b) admittance

Y

= 1/

Z

in the complex plane, (c) complex capacitance

C

=

Y

/(j

ω

), (d) frequency response of modulus |

Z

|(

ω

), part of Bode diagram. Reactance Im

Z

, susceptance Im

Y

, and pseudocapacitance Re

C

reflect the state-of-charge more clearly than the ohmic resistance Re

Z

, conductance Im

Y

, and the phase angle ϕ (not shown here).

Figure 2. Impedance spectra of a nickel-cadmium (NiCd) battery (cell #5, new: State-of-health (SOH) 100% = 1.7 Ah, aged: SOH 71% = 1.21 Ah) at full charge (state-of-charge (SOC) = 100%, solid line) and 80% state-of-charge (dashed): (a) complex plane plot of impedance

Z

, so-called Nyquist plot, (b) admittance

Y

= 1/

Z

in the complex plane, (c) complex capacitance

C

=

Y

/(j

ω

), (d) frequency response of modulus |

Z

|(

ω

), part of Bode diagram. Reactance Im

Z

, susceptance Im

Y

, and pseudocapacitance Re

C

reflect the state-of-charge more clearly than the ohmic resistance Re

Z

, conductance Im

Y

, and the phase angle ϕ (not shown here).

Figure 3. Voltage during continuous cycle testing at 50 °C (NiCd, 1.7 Ah, 0.5C) for 1200 cycles.

Figure 3. Voltage during continuous cycle testing at 50 °C (NiCd, 1.7 Ah, 0.5C) for 1200 cycles.

Figure 4. SOC monitoring by impedance spectroscopy of a used NiCd battery (cell 5 of pack #3 of 2017). (a) Reactance

X

= Im

Z

at different frequencies versus state-of-charge. (b) Pseudo-capacitance

C

and (c) calculated residual electric pseudo-charge

Q

(

t

) =

C

U

(

t

) at the momentary voltage

U

(SOC).

Figure 4. SOC monitoring by impedance spectroscopy of a used NiCd battery (cell 5 of pack #3 of 2017). (a) Reactance

X

= Im

Z

at different frequencies versus state-of-charge. (b) Pseudo-capacitance

C

and (c) calculated residual electric pseudo-charge

Q

(

t

) =

C

U

(

t

) at the momentary voltage

U

(SOC).

Figure 5. State-of-health monitoring (SOH) by impedance spectroscopy of NiCd batteries. (a) Reactance Im

Z

(1 Hz) during 1200 charge–discharge cycles (cell of new pack #6, C/2, 50 °C). (b) Rapid method with 0.19 mAh discharge and capacity measurement by ampere-hour counting (cell of new pack #5). (c) Im

Z

(1 Hz) of fully charged battery packs versus SOH. (d) Cell 5 of pack #1 after 400 pre-cycles. The state-of-health SOH =

Q

0/

Q

N (ratio of actual and rated available capacity

Q

) correlates quite well with the reactance Im

Z

.

Figure 5. State-of-health monitoring (SOH) by impedance spectroscopy of NiCd batteries. (a) Reactance Im

Z

(1 Hz) during 1200 charge–discharge cycles (cell of new pack #6, C/2, 50 °C). (b) Rapid method with 0.19 mAh discharge and capacity measurement by ampere-hour counting (cell of new pack #5). (c) Im

Z

(1 Hz) of fully charged battery packs versus SOH. (d) Cell 5 of pack #1 after 400 pre-cycles. The state-of-health SOH =

Q

0/

Q

N (ratio of actual and rated available capacity

Q

) correlates quite well with the reactance Im

Z

.

Figure 6. Capacitance-based state-of-health monitoring with respect to terminal voltage

U

/

U

0 at (a) 0.1 Hz and (b) 1 Hz. BoL = beginning of life (1.7 Ah), EoL = end of life (1.2 Ah) of cell #5 of pack #6. Solid:

C

= Im

Y

/(j

ω

), according to Equation (4). Dashed: Approximation

C

D =

C

(

ω

→∞).

Figure 6. Capacitance-based state-of-health monitoring with respect to terminal voltage

U

/

U

0 at (a) 0.1 Hz and (b) 1 Hz. BoL = beginning of life (1.7 Ah), EoL = end of life (1.2 Ah) of cell #5 of pack #6. Solid:

C

= Im

Y

/(j

ω

), according to Equation (4). Dashed: Approximation

C

D =

C

(

ω

→∞).

Figure 7. Aging study. Relative pseudo-charge

Q

(

ω

) =

C

(

ω

)⋅

U

(SOC) of an aged 1.7 Ah battery (pack #6, EoL = end of life) with regard to the new battery (BoL = beginning of life). (a) Impedance measurements at selected frequencies versus the actual state-of-charge SOC =

Q

/

Q

0 received by genuine Ah counting. (b) Frequency response of relative pseudo-charge, which is determined by the internal resistance of the battery below 1 Hz, and the surface capacitance above 1 Hz.

Figure 7. Aging study. Relative pseudo-charge

Q

(

ω

) =

C

(

ω

)⋅

U

(SOC) of an aged 1.7 Ah battery (pack #6, EoL = end of life) with regard to the new battery (BoL = beginning of life). (a) Impedance measurements at selected frequencies versus the actual state-of-charge SOC =

Q

/

Q

0 received by genuine Ah counting. (b) Frequency response of relative pseudo-charge, which is determined by the internal resistance of the battery below 1 Hz, and the surface capacitance above 1 Hz.

Figure 8. The impact of aging. Ratio of the available electric pseudo-charge

Q

0(

t

) of used NiCd batteries with respect to the rated value of the new battery

Q

N (pack #5 and pack #6). Data are taken from

Q

0 =

C

(1 Hz)

U

(divided by the rated capacity

Q

N) correlates well with the true SOH values from Ah measurements.

The impact of aging. Ratio of the available electric pseudo-charge) of used NiCd batteries with respect to the rated value of the new battery(pack #5 and pack #6). Data are taken from Figure 5 . Impedance-based pseudo-charge(1 Hz)(divided by the rated capacity) correlates well with the true SOH values from Ah measurements.

Figure 8. The impact of aging. Ratio of the available electric pseudo-charge

Q

0(

t

) of used NiCd batteries with respect to the rated value of the new battery

Q

N (pack #5 and pack #6). Data are taken from

Q

0 =

C

(1 Hz)

U

(divided by the rated capacity

Q

N) correlates well with the true SOH values from Ah measurements.

The impact of aging. Ratio of the available electric pseudo-charge) of used NiCd batteries with respect to the rated value of the new battery(pack #5 and pack #6). Data are taken from Figure 5 . Impedance-based pseudo-charge(1 Hz)(divided by the rated capacity) correlates well with the true SOH values from Ah measurements.

Figure 9. Aging characteristics of NiCd cell #5 of pack #6 (new: 1.7 Ah, aged: 1.3 Ah, SOH = 76%) in the plot of pseudo-capacitance C(

ω

) and pseudo-charge

Q

(

ω

) =

C

(

ω

)

U

versus the internal resistance (real part of impedance).

U

(SOC) = actual cell voltage at the time of measurement.

Figure 9. Aging characteristics of NiCd cell #5 of pack #6 (new: 1.7 Ah, aged: 1.3 Ah, SOH = 76%) in the plot of pseudo-capacitance C(

ω

) and pseudo-charge

Q

(

ω

) =

C

(

ω

)

U

versus the internal resistance (real part of impedance).

U

(SOC) = actual cell voltage at the time of measurement.

Figure 10. Aging characteristics of a NiCd battery (cell #5 of pack #6). (a) Different normalized state-of-charge quantities with respect to voltage

U

/

U

0, pseudo-capacitance

C

/

C

0 at 0.22 Hz, imaginary part of impedance at 0.22 Hz, and relative time constant τ/τ0 at 0.22 Hz against the actual state-of-charge received from Ah counting. (b) Relative time constant between the old battery τ =

R

(1 kHz)⋅

C

(0.1 Hz) and the new battery τ0 at different frequencies according to Equation (6).

Figure 10. Aging characteristics of a NiCd battery (cell #5 of pack #6). (a) Different normalized state-of-charge quantities with respect to voltage

U

/

U

0, pseudo-capacitance

C

/

C

0 at 0.22 Hz, imaginary part of impedance at 0.22 Hz, and relative time constant τ/τ0 at 0.22 Hz against the actual state-of-charge received from Ah counting. (b) Relative time constant between the old battery τ =

R

(1 kHz)⋅

C

(0.1 Hz) and the new battery τ0 at different frequencies according to Equation (6).

Table 1. Overview of experiments.

Table 1. Overview of experiments.

Test MethodBattery Pack: 7.5 V, 1.7 Ah, 5 Single CellsA. Cycling (SOC) at 50 °CB. Impedance Measurements During Discharge (SOC 1 → 0.7) After 400, 800, 1200 CyclesC. Capacity After Full 0.5C Charge (Ah Counting)1 Full discharge(a) old (#1)
(b) new (#4)1C (1→ 0)
0.5C (1→ 0)by 2% voltage stepsat cycle 400, 800, and 12002 Partial discharge(a) old (#2)
(b) new (#5)1C (1→ 0.8)
0.5C (1→ 0.8)by 0.19 Ah stepsat cycle 400, 800, and 12003 Partial discharge(a) old (#3)
(b) new (#6)0.1C (1→ 0.8)
0.5C (1→ 0.8)by 2% voltage stepsat cycle 400, 800 and 1200

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