Welcome to this article, which is an in-depth guide to carton packing machines, If you’re looking for any information about carton packing machines, you will find it right here. So keep reading to learn more.
A carton packing machine is a machine for mechanized measures to pack cartons. A carton packing machine, also known as a carton packaging machine, is the use of a machine to automatically wrap cardboard containing glass bottles, PET bottles, cans, large bottles, etc, suitable for beer, beverages, condiments, and food. And other machines all use professional display control. The carton packing machine is greatly convenient to operate and is indispensable equipment for automated large-scale production, which can greatly improve product packaging efficiency.
There is some mechanism of carton packing below:
There are some components below:
The fuselage is the rigid skeleton of the packaging machine, which mainly plays the role of supporting and positioning each component. All mechanisms or devices are installed on top of it. The fuselage must be stable and the center of gravity as low as possible to facilitate smooth mechanical operation. The material, structure, shape, decoration, etc. of the fuselage are designed according to the use and characteristics of the packaging machinery.
The function of the control system is to control the relevant parts of the packaging machine and coordinate their process functions. Complete the packaging on time and in order. The devices of the control system mainly include photoelectric control, electronic control, electro-mechanical control, pneumatic control, jet control, etc. The most common system of these is electro-mechanical control.
The power part is the power source of packaging machinery, which can be a motor drive, hydraulic drive, air pressure drive, etc., and is mostly used to drive by an electric dynamo.
The transmission mechanism varies from different models and transmits power and movement to various actuators, control elements, auxiliary mechanisms, etc. Its main transmission components are gears, ratchets, cams, sprockets, belts, worm gears, screw nuts, etc.
The actuator is the core part of the packaging process operation and auxiliary operation and often uses movable mechanical components or manipulators to realize packaging operations. The packaging process operation mainly includes molding, filling, wrapping, sealing, labeling, etc.; Packaging assistance operations include the supply and transfer of packaging materials, packaging containers and products, and the output of finished products.
In the early stage of industrialization, the carton has always been packed by manual means, and with the development of large-scale mechanization, the corresponding more subdivided machine came into being, carton packaging machine is also formed in this process, replacing manual labor, the paper packaging machine is widely used in beer, chemical, food, medicine, and other industries, supporting in the filling line, etc., secondary carton packaging for all kinds of bottles and cans, greatly improving production efficiency.
Compared with other types of packing machines, the carton packing machine we provide has the advantages below:
Other information that you might need to know:
In order to create the greatest benefit for yourself within the specified time, it is necessary to ensure that your packaging production line runs well and there will be no errors in the production process, so as to avoid the impact of errors and failures as much as possible, and only then will the company obtain the greatest benefits.
The level of automation is constantly increasing in the manufacturing industry, and the range of applications is expanding. Automation in the packaging machinery industry is changing the way the packaging process works and the processing of packaging containers and materials. The packaging system that realizes automatic control can greatly improve production efficiency and product quality, significantly eliminate errors caused by packaging processes and printing and labeling, effectively reduce the labor intensity of employees, and reduce the consumption of energy and resources. Revolutionary automation is changing the manufacturing methods of the packaging machinery industry and the way its products are transmitted.
The design and installation of automatic control packaging systems have shown a very obvious role in improving product quality and production efficiency in the packaging machinery industry, or eliminating processing errors and reducing labor intensity. Especially for the food, beverage, pharmaceutical, electronics, and other industries, it is crucial. Technologies in robotics and systems engineering are being further deepened and more widely used.
There are some characteristics below:
automatic transmission, unpacking, boxing, batch number printing, sealing, waste removal, and other characteristics, compact and reasonable structure.
servo/stepper motor, touch screen, PLC programmable control system, man-machine interface display operation is clearer and simpler, high degree of automation, more humanized;
the frame and plate have sufficient strength and rigidity, the frame is equipped with the main drive motor and clutch brake of the machine, the machine plate is equipped with various transmission systems, and the torque overload protector can realize the main drive motor and transmission parts in the case of overload to protect the machine parts from damage.
The machine can adjust to different heights to accommodate different sizes of packages so there is no need to change machine molds. It means that one machine can be used for many purposes that show incredible flexibility and versatility of the machine. Generally, it is suitable for all types of corrugated cardboard or lithographic laminated boxes, allowing the operation of a wide range of box types.
if there is no product – the box will not fall, and the machine will automatically stop and sound an alarm.
Here we provide you with four major operation steps of packaging machines and their precautions:
We need to prepare the materials of the packaging machine, such as your products, your packaging containers, the materials of the products, etc., and put them in the corresponding positions for the normal use of the packaging machine.
Notes:
It should be noted here that before using the packaging machine, it is necessary to ensure the cleanliness and hygiene of the packaging machine, especially the packaging machine with filling technology, which is easy to hide dirt, thus causing secondary pollution of the product. In addition, the packaging container should fit the specifications and dimensions of the packaging machine.
After we have prepared the materials and containers used in the packaging machine, then turn on the power switch of the packaging machine, and the packaging machine is officially started.
Notes:
It should be noted here that before opening the power switch of the packaging machine, it is necessary to check its power line, if the power line has exposed places, it is necessary to replace the power cord in time, otherwise, it is easy to cause the risk of leakage, and at the same time, it is also very easy to damage the packaging machine equipment.
After the power of the packaging machine is turned on, the touch screen of the packing machine will also start, we have to click to enter the parameter setting of the packing machine, according to the instruction manual of the packaging machine to set the temperature, sealing time, sealing speed, filling capacity value and other parameters to ensure the normal use of the packaging machine.
Notes:
It should be noted here that the parameters of the packing machine must be set according to the instructions of the packaging machine, for example, the sealing temperature of the packaging machine is 200 degrees, if the temperature is set below 200 degrees or higher than 200 degrees, there will be bubbles in the seal or the phenomenon of the improper sealing film.
When everything is ready, the packaging machine can be officially started, directly press “start” on the main menu, and the packaging machine can run normally!
Notes:
During the start of the packaging machine, we must observe the temperature of the machine at any time, if the temperature is overheated, we should stop the operation, and wait for the packaging machine to cool down for half an hour before the operation, so as not to cause the packaging machine equipment failure due to excessive temperature. In addition, if the packaging machine has abnormal noise during operation, the packaging machine should be turned off immediately and started after inspection and maintenance.
First of all, you need to determine which products you will pack in the packaging machine you will buy. Packaging machinery manufacturers generally have a variety of products, but some clients in the purchase of packaging equipment, hope to be able to package their own all types of products through a device. In fact, this is a very wrong idea, because generally speaking, the special machine than the compatible machine packaging effect is better. The variety that can be packaged by packaging equipment should not exceed 5 varieties, and the products with too large size differences should be packaged separately.
As far as possible, choose a machine with simple operation and maintenance, complete accessories, and automatic continuous feeding, which can improve packaging efficiency and reduce labor costs, which is suitable for the long-term development of enterprises.
Choose a long-established packaging machine enterprise as much as possible, and the quality is guaranteed. Choosing a machine produced by a mature technology and stable quality enterprise can basically achieve the effect of a faster and more stable machine, low energy consumption, low manual work, and low scrap rate. In the process of use, if you buy a low-quality machine, the packaging film that accumulates and wastes in the future daily production is not a small amount, especially now that the packaging materials are rising.
In terms of after-sales service, the “circle” should have a good reputation. After-sales service is timely and on call, especially important for food processing enterprises for which the freshness of the products is of great importance.
If there is a field investigation, we should pay attention to the big aspects, but also pay attention to the small details, often details decide the quality of the whole machine. Bring samples for testing whenever possible
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The price of a common carton packing machine usually is hundreds of dollars. But there are very expensive carton-packing machines available. Their machines may have some advanced features or the production procedure is very complex.
There are some factors below:
Just like different brands of notebooks, in the case of configuration, appearance, performance, etc., the price of notebooks is generally much higher than that of other brands of notebooks. Just as it is said to believe in the power of the brand, everyone feels that buying branded things makes people more assured.
The quality of the product itself is the basic factor that determines the price. Including the value of various accessories, whether the life and use method of accessories are perfect, the technical content contained in the product, and other information, the quality determines the price of the sealing machine.
The automatic sealing machine on the market is more popular and has strong demand, which will affect the price of the sealing machine to a certain extent, and the impact of this factor will be reduced due to the sufficient supply in the market. Similarly, in the annual sales season, the price of this machine will be higher, and this market-oriented price fluctuation will not have a substantial impact on the price. However, enterprises can also choose a reasonable time when purchasing machines to avoid these unnecessary passivities.
All the goods on the market have their own marketing strategies, some of which are not noticed by everyone, but they are reflected in the price.
With the continuous progress of society, people’s sense of service has been slowly cultivated. Now no matter what product you buy, if there is no good after-sales service system, then your product has already lost half. Therefore, when consumers choose a sealing machine, they would rather spend more money and buy a sealing machine from those companies with good after-sales service. Because if the machine encounters problems in the future, then it is also a good guarantee to find after-sales solutions.
There is sometimes occurred that the electromagnet of the machine does not absorb. The cause of this failure is mostly the internal fault of the host, the solenoid coil being blown out, the line interruption, and other reasons.
The solution is: first check whether the host is internal or external problems;
Secondly, check the electromagnet fuse, check whether the electromagnet has signs of power, eliminate mechanical jamming, and detect the internal power supply when everything is normal; Often encountered in the weighing packaging machine is the cause of this failure: sensor damage, bridge voltage failure, line connection or interruption is wrong, the elimination method is: detect the load signal of the sensor and the connection or host, close to detect the bridge and amplification circuit or computer output display circuit, sometimes there will be poor system stability resulting in unstable bag volume to solve this problem can test whether the line is in good condition.
However, the weary of parts in use and poor lubrication will cause damage to parts and may expand the occurrence of faults and accidents, so it is very important to quickly find and eliminate faults. Don’t turn to the manufacturing plant for a glitch and win valuable time and money.
Here are a few places and repair methods that are prone to failure:
The cutting steel belt force comes from the blockade cylinder see fault phenomenon;
Check the blocking operation:
A machine only operates better if you take good care of it. Asides from the daily operations, you also need to pay attention to taking good care of it. The maintenance methods we would like to provide you with include:
One of the primary factors in determining your approach to packaging line automation is to take a look at your existing warehouse environment. Packaging environments differ based on many variables such as the type of business, warehouse layout, and the number and sizes of products to be shipped. As examples, a manufacturing facility may produce products in batches, while an e-commerce fulfillment center may require shipments of single- and multi-item orders. Other facilities may require packaging of small or similar-sized items, while others may have large, heavy and/or odd-shaped products to ship. Each would benefit from automation, but each requires a different automatic packaging solution to achieve the best results.
Since packaging processes can be carried out in a number of different ways based on operational requirements, the best way to optimize your warehouse is to fully assess and understand your existing workflow. With the assistance of an Automated Packaging Professional, you can look at your packaging line holistically to design a customizable solution that matches your product flow, from shelves to shipping.
Although no two packaging environments are alike, every packaging process includes some form of data integration, product transport, carton production, product protection, carton erect, carton packing, sealing, marking, sortation, and business intelligence. See our previous blog post to learn more about this. On Demand Packaging® solutions can enhance processes and flow by integrating with one or more of these 10 features, depending on the workflow environment. The following examples illustrate different packaging environments and the benefits of a customized Packsize system in each.
“Box Last” is a highly-automated packaging flow designed for manufacturing or distribution facilities that need to pick and package single- or multi-item orders. While utilizing three Packsize machine systems and an integrated software platform, this packaging process produces a right-sized box-last, for the right product, in the right sequence, every time. All 10 features of the packaging process are integrated in this solution.
This process employs conveyance automation (and also works for non-conveyable or oversized items, from the picking of products). Each product is scanned for dimensional data and placed on warehouse racking. Sortation occurs at the scanner placed on the conveyor before the three shipping trucks.
In this example, the M1 packages large, non-conveyable orders, the X4 handles medium conveyable single- or multi-item orders, and the X7 packages smaller, conveyable, single- or multi-item orders.
A large outdoor retailer has taken big steps to fine-tune packaging in its distribution centers by employing the Right-sized Packaging on Demand “box last” process, integrating several automated, small-footprint packaging machines to produce custom boxes for every order. Prior to utilizing this process, the company stocked an inventory of boxes, in varying sizes, at several pack stations, wasting time, money, and efficiency. Right-sized packaging lowered their dimensional charges, reduced the cost of materials and labor, all while increasing throughput.
“Box First” is another highly-automated packaging solution that pairs boxes automatically with an order ready to be packed. Each product is scanned for dimensional data and placed on warehouse racking. Items are packed in the box as the box is conveyed through the warehouse racking. Sortation occurs at the scanner placed on the conveyor before the three shipping trucks.
Customize your On Demand Packaging solution to enhance processes and flow
Leading cake decoration supplier DecoPack utilizes a box-first On Demand Packaging solution after realizing the need to increase automation to support higher shipping volumes to its customers. Prior to automating, the company would pick orders into a tote, transport the tote to packing stations and then take the items out to pack into a pre-selected carton chosen from a large box inventory. This process required several workers in pick lines and large amounts of corrugated and void fill. Right-sized packaging provided the automation solution they needed, while reducing time, touch, and travel in their packaging and shipping process.
In a manufacturing environment products may be produced in batches (the same item is produced for a certain production run), or by a purchase order, down to a single unit at a time. Products may be large, oddly-shaped, or heavy. This process illustrates a Packsize machine accommodating either production environment. Depending on the variation of products produced, packaging needs, takt time required, and other variables, On Demand Packaging solutions can be customized to improve throughput and reduce costs.
For customers seeking higher automation for large, odd-shaped, and/or heavy products
Forward-thinking furniture manufacturer Legacy Cabinets sought to reduce empty space and improve protection when shipping its cabinetry. However, the initial attempt at right-sizing required a substantially large box inventory. This required significant time, costs, and management of 500 box SKUs. Legacy Cabinet’s inventory now consists of only five different sizes of z-Fold®.
This packaging solution features less automation and integration than the other manufacturing environment references. Products are transported to Packsize machines for custom box production then packed and shipped by an employee. This process can be integrated with packaging software to scan a product for dimensional data as it is unpackaged and placed on warehouse racking.
Can be customized for any workflow
For more than 20 years, Central Carolina Products relied on a traditional store-and-retrieve box inventory system to ship custom auto parts and other injection-molded products. Waiting for box vendor quotes and orders added several days to its lead time. After incorporating an On Demand Packaging solution, they can now create 100 custom boxes for 100 different parts at no extra cost and with no additional lead time.
In batch production, an automated packaging machine creates batches of boxes, eliminating the need for a box inventory. In the illustration below, it is assumed that the production run is generated by an integrated software system, which means that this is higher on the integration scale, even though the packaging process flow is lower on the automation scale.
Eliminate the dependency on box vendors for stock boxes and custom orders
Packaging is typically the final part of any manufacturing or order fulfillment process, and often, the last to be optimized. The process solutions above emphasize the role a packaging line plays in achieving business objectives, increased throughput, reduced labor, and cost savings. Just as no two warehouse environments are alike, automation is not a one-size-fits-all remedy, but rather a customizable and flexible solution designed to streamline warehouse operations, increase sustainability, reduce costs, and increase customer satisfaction.
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