Product Description

1. Equipment configuration list ：

No.

Process

Machine name

Brand

Unit

Qty

1

Cell Sorting

Cell automatic test and sorting equipment

HUIYAO

Set

1

2

Cell stacking and pressing

Cell stacking and pressing machine

HUIYAO

Set

1

3

Cell cleaning and dispensing

Cell automatic plasma cleaning and dispensing equipment

HUIYAO

set

1

4

Laser welding machine

(HIWIN screw guide rail / Panasonic servo motor)

Laser：IPG-6000W

Visual positioning system：The Imaging  Source

High power welding galvanometer 6KW

Laser rangefinde： Panasonic

Air knife and water cooling included

Chiller:HL-Dual temperature and dual control(6000W)

HUIYAO

Set

1

5

Laser Cleaning

Laser cleaning machine

(JPT 100W)

HUIYAO

set

1

6

EOL testing machine

EOL testing machine

HUIYAO

Set

1

7

Automatic strapping machine

Battery module steel strapping machine

HUIYAO

Set

1

8

Worktable

SIZE 1200*750*800

customized

Set

6

9

Trolley

12 units are circulating, 12 units are used as batteries

HUIYAO

Set

24

 

2. List of accessory brands ：

 

Lead screw

HIWIN TAIWAN

guide

HIWIN TAIWAN

Pneumatic components

SMC

visual system（CCD)

Germany The Imaging Source

photoelectric sensor

OMRON

Proximity switch

OMRON

servo motor

Panasonic

server Driver

Panasonic

breaker

Schneider

AC contactor

Schneider

Switch button

Schneider

Switching power supply

Schneider

Industrial PC

Advantech

PLC

Siemens

touch screen

Siemens

 

3. Detailed device workflow ：

 

 

4. Introduction of stand-alone items ：

 

4.1 Cell automatic test and sorting equipment

Equipment model: HY-STS08-S

4.1.1. Features of the equipment:

• Equipment includes brand computer, software system, precision voltage internal resistance measuring instrument, coding mechanism, batch feeding device, automatic grading by manipulator, automatic feeding and other devices.

• According to the AC internal resistance, open circuit voltage and other parameters of the lithium battery, the batteries are accurately divided into groups according to various performance parameters, and the maximum number of one-time grading and pairing is 8 groups, which improves the consistency of pack battery quality and paired cell performance. sex.

• Acquisition of AC internal resistance and open circuit voltage can be achieved by using the high-precision internal resistance meter built in this equipment, Japanese BT3562A, Japanese DM7275 automatic acquisition, automatic control of the sorting process, easy operation, no manual participation, to ensure the accuracy of test parameters and The reliability of the pairing process improves and guarantees the performance quality of pack products.

• High degree of automation, simple operation, hopper feeding, easy operation, about 600 batteries can be tested and matched per hour, which can effectively improve production efficiency and reduce production costs.

• The performance data of the battery cells tested by the system adopts the database management mode, which is stored for a long time and has strong traceability. With the data analysis function of the software, long-term monitoring and analysis of product performance and quality can be carried out to guide the improvement of research and development formulas and improve the production process.

• The data is collected by the industrial computer, and the curve graph and bar graph are automatically generated. The system has the function of database, which can trace the historical data and export it.

4.1.2 Applicable battery specifications and incoming material requirements:

• Square 50*160*118, 36*130*200, 30*130*200 battery;

• The positive and negative electrodes are clean and free of dirt.

4.1.3 Description of equipment technical parameters:

• Power supply: 220V, 0.5KW.

• Air source: 0.5～0.6 Mpa (dry air).

• Separation efficiency: ≥10PPM.

• Product pass rate: ≥99%.

• Equipment transfer rate: ≥95%.

• Selection pass rate: ≥98%.

• Sorting accuracy: 99.9%.

• Secondary test: edge voltage deviation ±0.1mV, internal resistance deviation ±0.05mΩ.

• Selection parameters: open circuit voltage, AC internal resistance, DC internal resistance.

• Instrument: Precision voltage internal resistance tester.

• Equipment weight: ≥300KG.

• Dimensions: 1600 (length) × 1600 (width) × 1700 (height) mm.

4.1.4 The device contains the following modules:

• Model: HY-CTS12-S test and sorting system, can complete the conventional open circuit voltage, AC internal resistance test and sorting matching. 1 set of BT3562A internal resistance meter and 1 set of DM7275 voltmeter from Japan to test AC internal resistance and open circuit voltage.

4.1.5 Equipment layout diagram: 

4.1.6 Equipment configuration list:

No.

Configure

Brand

1

Cylinder

AIRTAC

2

Solenoid valve

AIRTAC

3

Linear Guides

HIWIN

4

Relay

OMRON

5

PLC

Panasonic

6

Sensor

F&C

7

Computer host

Advantech

8

Test instrument

Hioki BT3562A,DM7275

9

Software system

Battery automatic test and sorting system

 

4.1.7 Other requirements:

The probe is a wearing part with a spring. The service life is related to the test frequency. If the test frequency is very high, it is generally recommended that the customer replace the probe within 30 days, and evaluate according to the specific usage. The probe is more convenient and simple, and it only takes 3-5 minutes. At the same time, our company will distribute certain wearing parts to the user company.

4.2 Cell automatic cleaning and dispensing equipment

4.2.1 Equipment introduction:

This machine is a non-standard plasma cleaning and five-plus-warehouse dispensing machine. It adopts belt assembly line transmission operation. The front-end assembly line is manually or robotically fed to the assembly line. The product flows into the rotating structure through the assembly water transmission. The lifting mechanism lifts the product to the set position, and the plasma cleaning head moves through the screw module to clean the surface of the product. After cleaning, the plasma cleaning head moves away, the rotating structure starts, and drives the product to rotate 180 degrees, and the cleaning head moves over to clean the product. On the second side, after cleaning, the battery product drops to the position of the assembly line, and is sent to the back-end assembly line through the assembly line. After the sensor on the back-end assembly line senses the product, the robot drives the five warehouse glue supply device to dispense the product. It will be sent out after the glue is applied. This equipment sets the program. After starting, it will automatically clean the first side, rotate 180 degrees and turn it over, clean the second side, and dispense glue according to the pre-programmed program, thus saving a lot of labor costs.

 

4.2.2 Appearance of the device:

 

 

4.2.3 Workbench shape

:

 

4.2.4 Plasma cleaning structure:

 

4.

2.5

 Lifting and rotating mechanism

:

4.

2.6

 Robot dispensing structure

:

3.2.7

 Equipment parameters

:

 

Name

Parameter

Power supply

AC220V/50HZ

Gas source

0.5-0.7MPa

Shape

L2600mm*W1250mm*H1800

Working temperature

5～40℃

Cleaning range

X/Y(mm):300/300 mm

Dispensing range

X/Y:300/300 mm

Moving speed

X / Y / Z(mm/sec):300mm

Repeatability

±0.02mm

Machine weight

About 650KG

Glue ratio

1:1

AB mix

Dynamic mixing

Gluing accuracy

0.02g, The error ratio does not exceed ±5%

Robot system

BORUNTE Four-axis robot

Operating mode

point-to-point/continuous line segment

Dispensing system

HUIYAO

Control System

HUIYAO

Pneumatic Components

Taiwan AirTAC

Servo motor

Panasonic Servo System

Photoelectric Sensors

Omron Japan

Power supply

Taiwan MEAN WELL，Shanghai HengFu

Ball screw rod

Taiwan TBI

Linear Guides

Taiwan HIWIN

Rack

FUNETON welding mechanism, table top welding iron block, gantry milling and leveling

Sheet metal

Sheet metal fully enclosed structure, transparent window.

4.3 Stack extrusion machine

Extrusion tooling operation instructions

Operation instructions:

Push the stacking fixture to the stacking position (Figure 2), put down the rotary plunger, and fix the stacking fixture; put the glued cells into the stacking fixture limit slot in order of groups and arrange them neatly. Use your hands to moderately squeeze, place the glued end plate, moderately squeeze, and complete the stack; pull up the rotary plunger, push the stacking fixture to the squeezing position (Figure 2 Station 1 state), and lower the rotary plunger , Fix the stacking fixture; rotate the corresponding squeeze start switch to squeeze. When the limit piece touches the front limit switch to reach the set size, the motor stops (if the set size is not reached, the squeeze pressure reaches the set value first 4000N, the motor stops rotating, the pressure display interface shows that the current pressure module size is unqualified, adjust the battery cell combination); reach the set size, put on the steel belt, rotate the corresponding pressure relief start switch, and make the hand wheel rotate one circle Turn off the pressure relief switch (one turn of the handwheel here is the length reference unit, assuming the value, the length is actually determined according to the process conditions) to force the steel belt; use a baler to bind the plastic steel belt; rotate the corresponding pressure relief start switch, when After the limit piece touches, the limit switch reaches the far point, and the motor stops; pull up the rotating plunger, push the stacking fixture to the stacking position (Figure 2 station two state), put down the rotating plunger, fix the stacking fixture; take out the electricity The core module is placed in the static zone for standing, completing the entire stacking, squeezing and bundling process.

Switch module operation: loosen the top wire on the sliding nut to make it rotate on the screw rod, rotate the pneumatic switch to make the pointer reach the set size position, and at the same time, the sliding nut needs to be twisted to reach the set position, just right Trigger the front limit switch, measure whether the distance between the two extruded end plates is the same as the set value, lock the sliding nut, and complete the module switching operation.

 

Machine configuration:

1. Applicable module size range 250-516mm

2. The extrusion pressure can meet 4000N,

3. Adopting a speed-regulating motor, the screw feed speed is 35-122.5mm/min, the actual feed distance required for extrusion is 20mm, and the feed time is 10-34S.

4.4 Laser Cleaning Machine

4.4.1 Function Description:

The equipment mainly realizes module pole cleaning.

Introduction of laser (100W): The cleaning station adopts 100W fiber laser.

4.4.2 The principle of laser cleaning:

Laser cleaning is the use of high-energy lasers to locally heat the material in a small area. The energy of the laser radiation diffuses into the interior of the material through thermal conduction, and the material is melted to form a specific molten pool.Feature.s

4.4.3 Parameter:

NO

Project

Parameter

1

Equipment name

Handheld laser cleaning machine

2

Laser power

100W

3

Laser wavelength

1080NW

4

Fiber length

Standard 10M supports up to 15M

5

Way of working

Adjustment

6

Continuous working time

24 hours

7

Scan range

 10-100mm

8

Working environment temperature range

15-35℃

9

Working environment humidity range

＜70% No condensation

10

Operating Voltage

Single-phase 220V±10%, 50/60Hz AC

 

4.5 Laser welding machine

4.5.1 Device Configuration:

No.

Machine name

Model

QTY

Brand

1

PC Control system

 

1

HY

2

Laser source

IPG-6000W

1

IPG

3

Cooling chiller

6KW

1

HANLI

4

 Galvanometer

6KW

1

HY

5

Gantry Welding Station

Screw guide rail: Hiwin

Servo motor: Panasonic

1

HY 

6

Welding fixture

customized

1

HY

7

Visual positioning system

Camera + light source

1

Vision camera brand：German The Imaging Source

8

Ranging sensor

 

1

Panasonic

9

Ranging module

HL-G125-S-J

1

Panasonic

10

Dust extraction components

customized

1

HY

11

Smoke purifier

1.5KW

1

VILLO

4.5.2

Worktable 3D Introduction

:

4.5

.

3

Machine size and floor area：

The above dimensions may change with the refinement process of the scheme!

4.5.4 Introduction to the overall layout of the machine：

With cover:

Without cover:

Machine parameters:

  X axis servo motor drive, stroke 1000mm, Y axis servo motor drive, stroke 600mm, Z axis servo drive with brake, stroke 400mm.

 

3.4.8 Dust collector parameters

Adopt VILLO explosion-proof high negative pressure industrial dust collector, model: VJFCB-1.5LD

4.6 EOL capacity tester

Special Note:

1. EOL test equipment does not include DCR test;

2. The DCR test equipment needs to be purchased by the customer.