What is the most sustainable packaging for cosmetics?

15 Apr.,2024

 

Over the last few years, the beauty industry has faced a lot of criticism regarding how they produce and handle their products. Recently, more pressure has been on companies to become more environmentally conscious. This includes shifting their processes and giving more consideration to the types of ingredients they use and how they handle their manufacturing processes. 

Making the shift to a completely eco-friendly production can be overwhelming for many companies. But to make the process easier, many find that switching out your product packaging strategies can act as a good starting point. Choosing sustainable packaging can be a beneficial move for both your company and your customers for many reasons. 

To help you reduce your environmental footprint, this article will act as your guide to an eco-friendly approach to packaging your beauty products. This will include information on notable sustainable packaging solutions and different materials that you can use with no harmful effects on the environment. 

8 Sustainable Beauty Packaging Materials to Switch To

Sustainable packaging can be made with all types of materials to help reduce the environmental impact of product waste. Depending on what you need to store your products safely, some materials can be more beneficial than others. Take a look at what these alternative packaging solutions are. 

1. Post-consumer packaging

Also known as Post-consumer Recycled (PCR) packaging, this method uses recycled items such as cardboard boxes, folding cartons, plastic bottles, paper, aluminum, and other daily materials. Once enough elements are collected, they are taken to a recycling facility where they are sorted and made into bale. The bale is then used to mold new items into the desired shape and sizes.

Beauty retailer Ulta Beauty has pledged that by 2025, 50% of assortment packaging sold will be made from recycled or bio-sourced materials, or will be recyclable or refillable. This is in line with their sustainable packaging pillar, ensuring that Ulta Beauty packaging provides guests greater, positive choices and transparency.

2. Bamboo packaging

Bamboo wood is often used to make cosmetic jars where it is lined with an acrylic or glass coating placed inside. Different types of bamboo are normally cultivated to give your products more durability and variety. The packaging design can also easily be branded through various printing methods such as hot stamping, laser engraving, and carving, among others. 

3. Paper packaging

Paper packaging is one of the most common alternatives to plastic packaging as they are both biodegradable and renewable materials. They can be made to cater to any custom packaging design that can help protect your products throughout their shelf life. Customers also gain the benefits of recycling the material themselves and repurposing it for other uses later on.

4. Refillable packaging

Using refillable containers and packaging can help reduce the amount of plastic waste you produce. These materials are often made from Polyethylene Terephthalate (PET) plastics which gives out a tough yet flexible hold on the products you place inside. Once you are finished using the packaging, they can also be recycled and remade into other items. 

5. Cornstarch packaging

Sustainable materials often include organic substances that are biodegradable and easy to recycle. Cornstarch packaging is made using polylactic acid (PLA) and fermenting the plant sugar and starch. It is also one of the cheapest materials you can use to package your products since supplies are abundant and readily available. 

6. Glass packaging

Glass packaging is often considered a better alternative to plastic materials because there are no chemical interactions between the product and the container. Recycled glass also uses less manufacturing energy to help you save on production costs. This makes it the more favorable choice for cosmetics packaging like creams, paste, and other liquids. 

7. Aluminum packaging

Aluminum packaging provides your products more protection against light, scents, and moisture since the containers can be air-tight and resist major temperature changes. This can help extend the product’s shelf life until it is ready to be used. It is flexible enough to mold into any desired shape or form, compatible with most cosmetics and beauty products. 

8. Beeswax packaging

Beeswax packaging uses a mixture of jojoba, beeswax, and select oils fused with fabrics like cotton to create a light coating. These materials are typically used as a protective layer for your products and act as an alternative to plastic packaging. Other benefits include wide customization with the packaging and its anti-bacterial elements. 

It’s All in the Bag

The beauty industry has faced many criticisms regarding how they handle their products and packaging. There is more pressure placed on these businesses to switch over to eco-friendly alternatives that can help reduce product waste and its harmful effects on the environment. One of these solutions involves adopting sustainable packaging practices that support the clean beauty movement. 

If you need more insights into what your business might need, reach out to our team of experts at Meyers Printing for all your packaging needs and printing concerns. Bring your vision to life today.

On this page

 

Primarily, packaging holds and shields the product formulation against the effects of light, air, moisture, heat, and contamination, as well as expedites delivery of its contents. Packaging for cosmetics is the part of the product that is responsible for the product's physical confinement. The product is not the only thing that the packaging encloses. It consists of things like information booklets and applicators, among other things. As a result, the packaging serves to safeguard the end user by providing details such as how to use the product, what precautions to take, what the ingredients are, and how long it should be used after opening.

There are three levels of packaging available. A product's primary packaging is the material that comes into direct contact with the formulation. Secondary packaging, on the other hand, houses the product and provides protection while enhancing its visual appeal. The outermost layer of protection is known as tertiary packaging, that is, bags.

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The plastic packaging era

Plastics have emerged as a prominent material for packaging due to their numerous desired attributes, including heat-sealability, transparency, and a high strength-to-weight ratio. These qualities have contributed to plastics' rise to prominence in the cosmetic industry. Moreover, because of its lightweight nature, capabilities or features, portability, and convenience of use, plastic packaging continues to be one of the most advantageous packaging alternatives available in the market. One of its significant advantages is how simple it is to fabricate them into a wide variety of shapes and forms. As a result, we can create products that are one of a kind.

Plastic bottles make up the majority of personal care packaging, with plastic tubes in second place. On the other hand, plastic is highly contentious because of the widespread belief that it has a detrimental impact on the natural ecosystem.

For many valid reasons, plastic containers and their accompanying packaging have a bad reputation. It takes up to 1,000 years for plastic packaging to degrade naturally, which is an issue given the volume of plastic packaging now in use. This creates a concern for the environment. Plastic debris winds up in water bodies such as seas, rivers, and lakes, and it also contaminates the land, as seen by the presence of litter. Plastic contributes to environmental contamination; it is responsible for the deaths of several species of animals; and the manufacturing of plastic must require a significant amount of energy. One might easily conclude that plastic packaging is detrimental to the environment. Is it, in fact, so?

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The plastics paradox

Plastic packaging, contrary to a common misconception, aids in the reduction of energy use and carbon impact. Using plastic packaging and reusing it several times is an excellent approach for companies to reduce their impact on the environment and the emissions they produce.

Recycling plastic uses less energy than creating new packaging of a comparable design. Plastic packaging requires much less energy to produce than other materials like paper and metal. In the early days of mass-production of plastic, this was a major factor in its rapid adoption. The issue is not that producing plastic requires a significant amount of energy; rather, the issue is that we do not recycle nearly enough of the plastic that we already produce.

Wormser Group, a global leader in beauty packaging, has teamed up with Change Plastic for Good, a biotechnology company. By working together, they have come up with a recyclable and biodegradable plastic packaging line that is both environmentally friendly and safe for the environment.

The organic biodegradation boosting polymer known as BDP®, which is incorporated into the plastic during the manufacturing process, is key to the success of this innovative kind of plastic packaging. The modified plastics are degraded when they are subsequently placed in an environment devoid of oxygen and abundant in microbes. The byproducts of this process are biogas, which may be recovered and used as a source of renewable energy, and organic compost.

Plastic-Free Packaging

Major breakthroughs in innovative packaging have focused primarily on various elements of sustainability, such as the capability to recycle, biodegrade, compost, refill, and reuse containers, as well as the use of biobased materials or raw materials produced from renewable resources. These tendencies are being pushed ahead by a number of different forces, the first of which is an increased eco-consciousness on the part of individual customers. In addition, businesses are putting more of an emphasis on the 3 R's (Reduce, Reuse, and Recycle) in an effort to seem more futuristic.

It's no secret that suppliers are looking for ways to make their businesses and the cosmetics companies they work with more eco-friendly. Among these are using less material, increasing the proportion of PCR materials in their packaging, switching to single-material packaging, employing innovative material combinations, and utilizing recyclable or refillable containers.

Sustainable packaging has several drawbacks though, including the fact that it might be prohibitively costly for a company that manufactures large batches of products every day. If, on the other hand, you package your products in eco-friendly materials, you have the ability to charge a higher price for them since this one facet of your manufacturing has the potential to become the one thing that sets your brand apart from competitors.

Taking into account environmental constraints, effectiveness, safety, and regulatory concerns, Eurofins has developed a three-step process to assess sustainable packaging safety. The first step is to do a regulatory and safety examination of the packaging material as well as to evaluate any possible container-content interactions.

In the next step, analytical testing is carried out by analyzing hazardous toxins as well as establishing food contact testing (NIAS) and validating the packability for refilling in points of sale, in addition to compostability testing.
Finally, an audit is carried out by inspecting the supply chain, including manufacturers and suppliers of packaging materials.
As a beauty business, you may use these options for packaging your beauty products in an eco-friendly way.

Metallic materials

Aluminum, tin, and stainless steel are the most popular metals used in plastic-free packaging.

Aluminum is an excellent material for the packaging of cosmetics since it is non-toxic, easy to recycle, lightweight, user-friendly, and functional in both cold and hot climates. Recycling aluminum requires a smaller amount of energy due to its resistance to corrosion as well as its lower melting point in comparison to glass. As a result of the fact that aluminum is more durable than glass as well, it enables cosmetic businesses to use a lesser quantity of other types of packaging materials, thus decreasing the total weight and volume of the package.

In contrast to glass and some types of plastic, this material cannot be seen through and cannot be compressed in any way. Aluminum is more expensive for producers, but when you consider breakages, shipping expenses, and consumer worries regarding plastic, it becomes less expensive.
Stainless steel and tin are among the most prevalent recyclable materials, with recycling rates in the range of 70 to 90 percent.

Bamboo

Bamboo is a renewable resource that may be used to create eco-friendly cosmetic packaging. This kind of packaging has a lower effect on the environment and encourages the formulation of a cleaner product. In the cosmetic and personal care industry, bamboo has come to symbolize not just eco-friendliness but also a sense of opulence and sophistication. Bamboo has a number of advantages, including strength and durability that are superior to that of typical wood, the capacity to be reused and recycled, rapid growth, the use of locally obtained materials, biodegradability, and compostability.

Paper

More and more products are being packaged in an environmentally responsible manner using paper instead of plastic, which has long been utilized as a packaging material. Paper is an eco-friendly alternative to one-time use plastics since it is both renewable and biodegradable. Being lightweight makes it a better option than glass. This makes it a more sustainable choice for protective packaging.

However, in order to maintain the integrity of the product, the paper used in the packaging of cosmetics and toiletries must be coated with a water-repellent chemical of some type, whether it be natural or synthetic. This may make the packaging non-recyclable and less sustainable.

PCR

PCR is the abbreviation for Post-Consumer Recycled Material or Post-Consumer Resin. PCR technology can turn recycled plastics, which would have otherwise been disposed of in a landfill, into new packaging that has the appearance and texture of a pricey product whilst also meeting the needs of your buyers and ensuring their continued contentment with your products. As a result, it prevents future depletion of our scarce fossil fuel resources and the use of petrochemical resins.

If you're looking for an eco-friendly packaging alternative, consider PCR Packaging. PCR packaging offers a number of advantages. It's a versatile material that can be molded into a variety of shapes and sizes. It has the same resistance to wear and tear as PET plastics, and it looks very much the same. Its production utilizes less energy than that of other PET plastics, and since it can be recycled again for various industrial purposes, it contributes to the formation of a more sustainable society.

PCR packaging may be a terrific way to educate consumers about environmental impact and sustainability without sacrificing product packaging quality.

Refillable

It used to be that refills were a rarity in the cosmetic industry, but now they're becoming more commonplace to reduce the continued use of plastic packaging and its environmental impacts.

Reusable packaging not only helps businesses lessen their environmental impact, but it's also a terrific way to communicate with end users and increase the value of the product. Plastic waste may be dramatically reduced while retaining users who return to buy the product again and again.

Refillable packaging poses a hurdle in that the primary packaging of the product must be cleaned before reuse in order to prevent contamination of the refill batch of the product, limiting its shelf life and effectiveness of the preservative. Cleaning typically involves washing with hot soapy water, which is a possible cause of microbial contamination as well.

Refillable packs have a plethora of choices nowadays; for example, bottles and jars have interchangeable components, such as those with removable interior portions. In theory, this opens up almost limitless design possibilities for cosmetic businesses, but transporting and packing the many components remains a challenge. As a result, careful consideration must be given to the consequences.

Biobased Packaging

Some of the most promising choices for sustainable packaging are the new biobased materials, including cornstarch, seaweed, mushrooms, and beeswax.
Polylactic acid (PLA) obtained from biomass like corn starch or sugarcane is used to manufacture cornstarch packaging. Since it can be recycled and it can also be broken down into smaller components, using it as a packaging material is an environmentally friendly choice. As a result of the fact that it is non-toxic and does not generate a significant quantity of emissions, an increasing number of businesses are looking at cornstarch packaging as a potential replacement for other types of packaging. There are still a variety of solutions available to include this sort of packaging into general operations, despite the fact that there are worries about supply chains in the event that it is employed to a larger extent.

When it comes to packaging, seaweed may not seem like the obvious choice. It is possible to use seaweed packaging since it is edible, biodegradable, and dissolvable. It has a lot of potential for food packaging, but it might also be used for cosmetic packaging.

Reusable materials include beeswax and dried mushrooms. Beeswax may be used as a plastic alternative, and mushrooms can be used to make boxes.

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